Project Description

Concentrated juice mixing system

FLOW CHART

  • Production introduction: It uses vacuum at low temperature to remove the air(oxygen) in milk or fruit juice, restrain browning, prevent pigment, vitamin C, fragrant content and other materials from being oxidized and enhance the quality.
  • It can remove the gas absorbed on the pulp granules to prevent the upper floating of granules and maintain good appearance of product.
  • It can reduce the bubbling during the canning and sterilization.

It can prevent or reduce the score layer of the liquid and improve the appearance of the liquid, making it more vivid, more concentrated and more mellow.

GJB1.5 GJB2.5 GJB4 GJB6
Rated pressure(MPU) 25 40 60 25 40 60 25 40 60 25 40 60
Rated flow(M3
/H)
1.5 2.5 4 6
Transmission medium Liquid (Liquids such as oil, milk, soymilk, juice and so on)
Transmission medium temperature <80℃
Feeding pipe diameter (mm) 32 45 45 45 50 50 50 50 50 50
Discharging diameter(mm) 25 25 25 25 32 32 32 32 32 32
Feeding requirements Main material liquid surface in feeding port
electromotor(KW) 11 22 45 22 55 55 30 55 55 45 45 55
Shape dimension(L*W*H mm) 1250*860*1210 1700*1050*140 2600*1300*1100 2800*1500*1400
weight(Kg) 800 1300 2800 2800

The equipment is mainly used to get rid of all kinds of invisible solid foreign substance in fresh milk, sugar solution, drinks and other liquid
the two filters can filter in turn and change the filter cloth on running,
that applies for producing continuously.

Main Technical Parameters
Filtering area Filtering temperature Pressure Filter-net Overall Dimensions (mm) diameter Weight(Kg)
0.15 ≤100℃ <0.25MPa 80-120 920*420*1000 32 60

Applicable range

  • Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
  • Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.

Structure characteristics

  • Made of single-layer stainless steel structure.
  • Materials are all sanitary stainless steel.
  • Humanized structure design and easy to operate.
  • Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.

Configuration of tank

  • Quick open manhole.
  • Various models of CIP cleaning machines.
  • Fly and insect resistant sanitary breathing cover.
  • Adjustable triangular bracket.
  • Dismountable materials input pipe assembly.
  • Thermometer (According to customer requirements)
  • Ladder (According to customer requirements)
  • Liquid level meter and level controller (According to customer requirements).
    Eddy-proof board.

Applicable range
Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.

Structure characteristics
Made of single-layer stainless steel structure.
Materials are all sanitary stainless steel.
Humanized structure design and easy to operate.
Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.

Configuration of tank
Quick open manhole.
Various models of CIP cleaning machines.
Fly and insect resistant sanitary breathing cover.
Adjustable triangular bracket.
Dismountable materials input pipe assembly.
Thermometer (According to customer requirements)
Ladder (According to customer requirements)
Liquid level meter and level controller (According to customer requirements).
Eddy-proof board.


Applicable range
Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.

Structure characteristics
Three-jacket stainless steel structure is adopted.
Materials are all sanitary stainless steel.
Humanized structure design and easy to operate.
Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.

Configuration of tank
Quick open manhole.
Various models of CIP cleaning machines.
Fly and insect resistant sanitary breathing cover.
Adjustable triangular bracket.
Dismountable materials input pipe assembly.
Thermometer (According to customer requirements)
Ladder (According to customer requirements)
Liquid level meter and level controller (According to customer requirements).
Eddy-proof board.


Blending preparation tank, also called as materials blending tank or material mixing tank, has the advantages such as being energy saving, corrosion-proof, strong productivity and easy to clean, etc. And it is mainly used for blending and homogenizer of daily products, sugar, other elements and various medicines, as an indispensable equipment for daily products, beverages and pharmacy manufactures. It is made of SUS304 or 316 stainless steel, and is in accordance with GMP production standard.

The factory adopts advanced stainless steel welding techology from adroad, selecting the fine polished stainless steel tube, which has improved greatly comparing with the former products we manufactured . There are two kinds of specification: manual control and automatic control . This machine is suitable for the liquid material , such as fresh milk, fruit drink, wine, soybean milk and Chinese medicine, as well as the sticky material(for example, sweat condensed milk)upon completing with high-pressure homogenizer. The information of other automatic UHT completing with aseptic packing maching is ready for you.

Main Technical Parameters
Model UHT-1 UHT-2 UHT-4
Treatment capacity (t/h) 0.7-1 1.5-2.0 3-4
Sterilizing temperature (℃) 115-135 115-135 115-175
Steam pressure (MPa) <0.77 <0.77 <0.77
Steam consumption kg/h 60 120 240
Outlet temperature(℃) 65-95 65-95 65-95
Motor power (kw) 1.5 2.2 3
0verall dimension(mm) 800*700*1500 850*750*1600 1000*900*1900
Weight 420 480 620

  • Product description: production capacity:1-20t/h.
  • With such features as high heat recovery, compact and beautiful structure, stable temperature control etc.
  • Control methods: semi-automatic control, full-automatic control (PLC control, touch screen display)
  • The system adopts ultra-high temperature processing method, which can strictly sterilize the dairy, tea beverage and fruit etc. and then transfer to aseptic packaging. The sterilizing temperature is 135-140℃ and the heat preservation period is 4-5 seconds, so as to maintain the original nutrition, color and flavor of beverage and dairy.
Unit

Name

BR16-UHT-10B BR16-UHT-26B BR26-UHT-38B BR26-UHT-45B BR56-UHT-105B BR8-UHT-190B
Production capacity t/h 1 2 3 5 10 20
Heat exchanging area m2 13 26 38 55 105 190
Temperature of material inlet 5 5 5 5 5 5
Temperature of material outlet 5 5 5 5 5 5
Sterilizing temperature 137 137 137 137 137 137
Heat preservation period s 4 4 4 4 4 4
Ice water temperature 1 1 1 1 1 1
Ice water consumption multiple 3 3 3 3 2 2
Hot water consumption multiple 1.2 1.2 1.2 1.2 1.2 1.2
Steam pressure Mpa ≥0.6 ≥0.6 ≥0.6 ≥0.6 ≥0.6 ≥0.6
Connector size mm Φ38 Φ38 Φ51 Φ51 Φ63 Φ76
Outline dimensions mm 1500*1500*1800 2200*2000*1800 2600*2000*2200 2800*2000*2200 3200*2000*2200 3800*2000*2200

Technology introduction:
Technology:30-75℃→140℃(4S、10S、15S)→85-92℃→(40℃)return flow
Cooling water 1:2≤30℃(spare)
Process introduction:
30-75℃→140℃(4S、10S、15S)→85-92℃→(40℃)
Water 1:2≤30℃
Technology Parameter
Model and specification Capacity Steam consumption Steam pressure Power Outline dimensions Weight Pipe diameter(φ)
(t/h) (kg/h) (bar) (kw) (l*w*h) (kg) Material Steam medium
TG-UHT-CH-1SJ 1 120 6.0 2.8 3.3*1.8*2.0 1680 25 DN25 25
TG-UHT-CH-2SJ 2 240 6.0 3.0 3.5*1.8*2.0 1780 25 DN25 25
TG-UHT-CH-3SJ 3 360 6.0 3.7 4.5*1.8*2.0 1900 38 DN32 38
TG-UHT-CH-4SJ 4 480 6.0 3.7 4.5*1.8*2.0 2060 38 DN40 38
TG-UHT-CH-5SJ 5 600 6.0 3.7 4.5*1.8*2.0 2200 38 DN40 38
TG-UHT-CH-6SJ 6 720 6.0 3.7 4.5*1.8*2.0 2360 51 DN50 51
TG-UHT-CH-8SJ 8 960 6.0 4.4 4.5*2.0*2.0 2520 51 DN50 51
TG-UHT-CH-10SJ 10 1200 6.0 7.0 6.5*2.0*2.2 2780 51 DN65 51
TG-UHT-CH-15SJ 15 1800 6.0 8.0 6.5*2.0*2.2 3020 63 DN80 63
TG-UHT-CH-20SJ 20 2400 6.0 11.0 6.5*2.0*2.2 3300 63 DN100 63