Project Description
Concentrated juice mixing system
FLOW CHART
- Production introduction: It uses vacuum at low temperature to remove the air(oxygen) in milk or fruit juice, restrain browning, prevent pigment, vitamin C, fragrant content and other materials from being oxidized and enhance the quality.
- It can remove the gas absorbed on the pulp granules to prevent the upper floating of granules and maintain good appearance of product.
- It can reduce the bubbling during the canning and sterilization.
It can prevent or reduce the score layer of the liquid and improve the appearance of the liquid, making it more vivid, more concentrated and more mellow.
| GJB1.5 | GJB2.5 | GJB4 | GJB6 | |||||||||||||||
| Rated pressure(MPU) | 25 | 40 | 60 | 25 | 40 | 60 | 25 | 40 | 60 | 25 | 40 | 60 | ||||||
| Rated flow(M3 /H) | 1.5 | 2.5 | 4 | 6 | ||||||||||||||
| Transmission medium | Liquid (Liquids such as oil, milk, soymilk, juice and so on) | |||||||||||||||||
| Transmission medium temperature | <80℃ | |||||||||||||||||
| Feeding pipe diameter （mm） | 32 | 45 | 45 | 45 | 50 | 50 | 50 | 50 | 50 | 50 | ||||||||
| Discharging diameter（mm） | 25 | 25 | 25 | 25 | 32 | 32 | 32 | 32 | 32 | 32 | ||||||||
| Feeding requirements | Main material liquid surface in feeding port | |||||||||||||||||
| electromotor(KW) | 11 | 22 | 45 | 22 | 55 | 55 | 30 | 55 | 55 | 45 | 45 | 55 | ||||||
| Shape dimension(L*W*H mm) | 1250*860*1210 | 1700*1050*140 | 2600*1300*1100 | 2800*1500*1400 | ||||||||||||||
| weight(Kg) | 800 | 1300 | 2800 | 2800 | ||||||||||||||
The equipment is mainly used to get rid of all kinds of invisible solid foreign substance in fresh milk, sugar solution, drinks and other liquid
the two filters can filter in turn and change the filter cloth on running,
that applies for producing continuously.
| Main Technical Parameters | ||||||
| Filtering area | Filtering temperature | Pressure | Filter-net | Overall Dimensions (mm) | diameter | Weight(Kg) |
| 0.15 | ≤100℃ | <0.25MPa | 80-120 | 920*420*1000 | 32 | 60 |
Applicable range
- Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
- Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.
Structure characteristics
- Made of single-layer stainless steel structure.
- Materials are all sanitary stainless steel.
- Humanized structure design and easy to operate.
- Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.
Configuration of tank
- Quick open manhole.
- Various models of CIP cleaning machines.
- Fly and insect resistant sanitary breathing cover.
- Adjustable triangular bracket.
- Dismountable materials input pipe assembly.
- Thermometer (According to customer requirements)
- Ladder (According to customer requirements)
- Liquid level meter and level controller (According to customer requirements).
Eddy-proof board.
Applicable range
Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.
Structure characteristics
Made of single-layer stainless steel structure.
Materials are all sanitary stainless steel.
Humanized structure design and easy to operate.
Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.
Configuration of tank
Quick open manhole.
Various models of CIP cleaning machines.
Fly and insect resistant sanitary breathing cover.
Adjustable triangular bracket.
Dismountable materials input pipe assembly.
Thermometer (According to customer requirements)
Ladder (According to customer requirements)
Liquid level meter and level controller (According to customer requirements).
Eddy-proof board.
Applicable range
Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.
Structure characteristics
Three-jacket stainless steel structure is adopted.
Materials are all sanitary stainless steel.
Humanized structure design and easy to operate.
Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.
Configuration of tank
Quick open manhole.
Various models of CIP cleaning machines.
Fly and insect resistant sanitary breathing cover.
Adjustable triangular bracket.
Dismountable materials input pipe assembly.
Thermometer (According to customer requirements)
Ladder (According to customer requirements)
Liquid level meter and level controller (According to customer requirements).
Eddy-proof board.
Blending preparation tank, also called as materials blending tank or material mixing tank, has the advantages such as being energy saving, corrosion-proof, strong productivity and easy to clean, etc. And it is mainly used for blending and homogenizer of daily products, sugar, other elements and various medicines, as an indispensable equipment for daily products, beverages and pharmacy manufactures. It is made of SUS304 or 316 stainless steel, and is in accordance with GMP production standard.
The factory adopts advanced stainless steel welding techology from adroad, selecting the fine polished stainless steel tube, which has improved greatly comparing with the former products we manufactured . There are two kinds of specification: manual control and automatic control . This machine is suitable for the liquid material , such as fresh milk, fruit drink, wine, soybean milk and Chinese medicine, as well as the sticky material(for example, sweat condensed milk)upon completing with high-pressure homogenizer. The information of other automatic UHT completing with aseptic packing maching is ready for you.
| Main Technical Parameters | |||
| Model | UHT-1 | UHT-2 | UHT-4 |
| Treatment capacity （t/h） | 0.7-1 | 1.5-2.0 | 3-4 |
| Sterilizing temperature （℃） | 115-135 | 115-135 | 115-175 |
| Steam pressure (MPa) | <0.77 | <0.77 | <0.77 |
| Steam consumption kg/h | 60 | 120 | 240 |
| Outlet temperature（℃） | 65-95 | 65-95 | 65-95 |
| Motor power (kw) | 1.5 | 2.2 | 3 |
| 0verall dimension（mm） | 800*700*1500 | 850*750*1600 | 1000*900*1900 |
| Weight | 420 | 480 | 620 |
- Product description: production capacity:1-20t/h.
- With such features as high heat recovery, compact and beautiful structure, stable temperature control etc.
- Control methods: semi-automatic control, full-automatic control (PLC control, touch screen display)
- The system adopts ultra-high temperature processing method, which can strictly sterilize the dairy, tea beverage and fruit etc. and then transfer to aseptic packaging. The sterilizing temperature is 135-140℃ and the heat preservation period is 4-5 seconds, so as to maintain the original nutrition, color and flavor of beverage and dairy.
Name | BR16-UHT-10B | BR16-UHT-26B | BR26-UHT-38B | BR26-UHT-45B | BR56-UHT-105B | BR8-UHT-190B | |||
| Production capacity | t/h | 1 | 2 | 3 | 5 | 10 | 20 | ||
| Heat exchanging area | m2 | 13 | 26 | 38 | 55 | 105 | 190 | ||
| Temperature of material inlet | ℃ | 5 | 5 | 5 | 5 | 5 | 5 | ||
| Temperature of material outlet | ℃ | 5 | 5 | 5 | 5 | 5 | 5 | ||
| Sterilizing temperature | ℃ | 137 | 137 | 137 | 137 | 137 | 137 | ||
| Heat preservation period | s | 4 | 4 | 4 | 4 | 4 | 4 | ||
| Ice water temperature | ℃ | 1 | 1 | 1 | 1 | 1 | 1 | ||
| Ice water consumption | multiple | 3 | 3 | 3 | 3 | 2 | 2 | ||
| Hot water consumption | multiple | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 | ||
| Steam pressure | Mpa | ≥0.6 | ≥0.6 | ≥0.6 | ≥0.6 | ≥0.6 | ≥0.6 | ||
| Connector size | mm | Φ38 | Φ38 | Φ51 | Φ51 | Φ63 | Φ76 | ||
| Outline dimensions | mm | 1500*1500*1800 | 2200*2000*1800 | 2600*2000*2200 | 2800*2000*2200 | 3200*2000*2200 | 3800*2000*2200 |
Technology introduction:
Technology:30-75℃→140℃(4S、10S、15S)→85-92℃→(40℃)return flow
Cooling water 1:2≤30℃(spare)
Process introduction：
30-75℃→140℃(4S、10S、15S)→85-92℃→(40℃)
Water 1:2≤30℃
Technology Parameter
| Model and specification | Capacity | Steam consumption | Steam pressure | Power | Outline dimensions | Weight | Pipe diameter(φ) | ||
| (t/h) | (kg/h) | (bar) | (kw) | (l*w*h) | (kg) | Material | Steam | medium | |
| TG-UHT-CH-1SJ | 1 | 120 | 6.0 | 2.8 | 3.3*1.8*2.0 | 1680 | 25 | DN25 | 25 |
| TG-UHT-CH-2SJ | 2 | 240 | 6.0 | 3.0 | 3.5*1.8*2.0 | 1780 | 25 | DN25 | 25 |
| TG-UHT-CH-3SJ | 3 | 360 | 6.0 | 3.7 | 4.5*1.8*2.0 | 1900 | 38 | DN32 | 38 |
| TG-UHT-CH-4SJ | 4 | 480 | 6.0 | 3.7 | 4.5*1.8*2.0 | 2060 | 38 | DN40 | 38 |
| TG-UHT-CH-5SJ | 5 | 600 | 6.0 | 3.7 | 4.5*1.8*2.0 | 2200 | 38 | DN40 | 38 |
| TG-UHT-CH-6SJ | 6 | 720 | 6.0 | 3.7 | 4.5*1.8*2.0 | 2360 | 51 | DN50 | 51 |
| TG-UHT-CH-8SJ | 8 | 960 | 6.0 | 4.4 | 4.5*2.0*2.0 | 2520 | 51 | DN50 | 51 |
| TG-UHT-CH-10SJ | 10 | 1200 | 6.0 | 7.0 | 6.5*2.0*2.2 | 2780 | 51 | DN65 | 51 |
| TG-UHT-CH-15SJ | 15 | 1800 | 6.0 | 8.0 | 6.5*2.0*2.2 | 3020 | 63 | DN80 | 63 |
| TG-UHT-CH-20SJ | 20 | 2400 | 6.0 | 11.0 | 6.5*2.0*2.2 | 3300 | 63 | DN100 | 63 |