//Concentrated juice mixing system
Concentrated juice mixing system2018-08-22T07:08:50+00:00

Project Description

Concentrated juice mixing system

FLOW CHART

  • Production introduction: It uses vacuum at low temperature to remove the air(oxygen) in milk or fruit juice, restrain browning, prevent pigment, vitamin C, fragrant content and other materials from being oxidized and enhance the quality.
  • It can remove the gas absorbed on the pulp granules to prevent the upper floating of granules and maintain good appearance of product.
  • It can reduce the bubbling during the canning and sterilization.

It can prevent or reduce the score layer of the liquid and improve the appearance of the liquid, making it more vivid, more concentrated and more mellow.

GJB1.5GJB2.5GJB4GJB6
Rated pressure(MPU)254060254060254060254060
Rated flow(M3
/H)
1.52.546
Transmission mediumLiquid (Liquids such as oil, milk, soymilk, juice and so on)
Transmission medium temperature<80℃
Feeding pipe diameter (mm)32454545505050505050
Discharging diameter(mm)25252525323232323232
Feeding requirementsMain material liquid surface in feeding port
electromotor(KW)112245225555305555454555
Shape dimension(L*W*H mm)1250*860*12101700*1050*1402600*1300*11002800*1500*1400
weight(Kg)800130028002800

The equipment is mainly used to get rid of all kinds of invisible solid foreign substance in fresh milk, sugar solution, drinks and other liquid
the two filters can filter in turn and change the filter cloth on running,
that applies for producing continuously.

Main Technical Parameters
Filtering areaFiltering temperaturePressureFilter-netOverall Dimensions (mm)diameterWeight(Kg)
0.15≤100℃<0.25MPa80-120920*420*10003260

Applicable range

  • Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
  • Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.

Structure characteristics

  • Made of single-layer stainless steel structure.
  • Materials are all sanitary stainless steel.
  • Humanized structure design and easy to operate.
  • Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.

Configuration of tank

  • Quick open manhole.
  • Various models of CIP cleaning machines.
  • Fly and insect resistant sanitary breathing cover.
  • Adjustable triangular bracket.
  • Dismountable materials input pipe assembly.
  • Thermometer (According to customer requirements)
  • Ladder (According to customer requirements)
  • Liquid level meter and level controller (According to customer requirements).
    Eddy-proof board.

Applicable range
Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.

Structure characteristics
Made of single-layer stainless steel structure.
Materials are all sanitary stainless steel.
Humanized structure design and easy to operate.
Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.

Configuration of tank
Quick open manhole.
Various models of CIP cleaning machines.
Fly and insect resistant sanitary breathing cover.
Adjustable triangular bracket.
Dismountable materials input pipe assembly.
Thermometer (According to customer requirements)
Ladder (According to customer requirements)
Liquid level meter and level controller (According to customer requirements).
Eddy-proof board.


Applicable range
Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.
Ideal in fields such as food, dairy products, fruit juice beverages pharmacy, chemical industry and biological engineering etc.

Structure characteristics
Three-jacket stainless steel structure is adopted.
Materials are all sanitary stainless steel.
Humanized structure design and easy to operate.
Transition area of interior wall on tank adopts arc for transition to ensure no dead corner of sanitation.

Configuration of tank
Quick open manhole.
Various models of CIP cleaning machines.
Fly and insect resistant sanitary breathing cover.
Adjustable triangular bracket.
Dismountable materials input pipe assembly.
Thermometer (According to customer requirements)
Ladder (According to customer requirements)
Liquid level meter and level controller (According to customer requirements).
Eddy-proof board.


Blending preparation tank, also called as materials blending tank or material mixing tank, has the advantages such as being energy saving, corrosion-proof, strong productivity and easy to clean, etc. And it is mainly used for blending and homogenizer of daily products, sugar, other elements and various medicines, as an indispensable equipment for daily products, beverages and pharmacy manufactures. It is made of SUS304 or 316 stainless steel, and is in accordance with GMP production standard.

The factory adopts advanced stainless steel welding techology from adroad, selecting the fine polished stainless steel tube, which has improved greatly comparing with the former products we manufactured . There are two kinds of specification: manual control and automatic control . This machine is suitable for the liquid material , such as fresh milk, fruit drink, wine, soybean milk and Chinese medicine, as well as the sticky material(for example, sweat condensed milk)upon completing with high-pressure homogenizer. The information of other automatic UHT completing with aseptic packing maching is ready for you.

Main Technical Parameters
ModelUHT-1UHT-2UHT-4
Treatment capacity (t/h)0.7-11.5-2.03-4
Sterilizing temperature (℃)115-135115-135115-175
Steam pressure (MPa)<0.77<0.77<0.77
Steam consumption kg/h60120240
Outlet temperature(℃)65-9565-9565-95
Motor power (kw)1.52.23
0verall dimension(mm)800*700*1500850*750*16001000*900*1900
Weight420480620

  • Product description: production capacity:1-20t/h.
  • With such features as high heat recovery, compact and beautiful structure, stable temperature control etc.
  • Control methods: semi-automatic control, full-automatic control (PLC control, touch screen display)
  • The system adopts ultra-high temperature processing method, which can strictly sterilize the dairy, tea beverage and fruit etc. and then transfer to aseptic packaging. The sterilizing temperature is 135-140℃ and the heat preservation period is 4-5 seconds, so as to maintain the original nutrition, color and flavor of beverage and dairy.
Unit

Name

BR16-UHT-10BBR16-UHT-26BBR26-UHT-38BBR26-UHT-45BBR56-UHT-105BBR8-UHT-190B
Production capacityt/h12351020
Heat exchanging aream213263855105190
Temperature of material inlet555555
Temperature of material outlet555555
Sterilizing temperature137137137137137137
Heat preservation periods444444
Ice water temperature111111
Ice water consumptionmultiple333322
Hot water consumptionmultiple1.21.21.21.21.21.2
Steam pressureMpa≥0.6≥0.6≥0.6≥0.6≥0.6≥0.6
Connector sizemmΦ38Φ38Φ51Φ51Φ63Φ76
Outline dimensionsmm1500*1500*18002200*2000*18002600*2000*22002800*2000*22003200*2000*22003800*2000*2200

Technology introduction:
Technology:30-75℃→140℃(4S、10S、15S)→85-92℃→(40℃)return flow
Cooling water 1:2≤30℃(spare)
Process introduction:
30-75℃→140℃(4S、10S、15S)→85-92℃→(40℃)
Water 1:2≤30℃
Technology Parameter
Model and specificationCapacitySteam consumptionSteam pressurePowerOutline dimensionsWeightPipe diameter(φ)
(t/h)(kg/h)(bar)(kw)(l*w*h)(kg)MaterialSteammedium
TG-UHT-CH-1SJ11206.02.83.3*1.8*2.0168025DN2525
TG-UHT-CH-2SJ22406.03.03.5*1.8*2.0178025DN2525
TG-UHT-CH-3SJ33606.03.74.5*1.8*2.0190038DN3238
TG-UHT-CH-4SJ44806.03.74.5*1.8*2.0206038DN4038
TG-UHT-CH-5SJ56006.03.74.5*1.8*2.0220038DN4038
TG-UHT-CH-6SJ67206.03.74.5*1.8*2.0236051DN5051
TG-UHT-CH-8SJ89606.04.44.5*2.0*2.0252051DN5051
TG-UHT-CH-10SJ1012006.07.06.5*2.0*2.2278051DN6551
TG-UHT-CH-15SJ1518006.08.06.5*2.0*2.2302063DN8063
TG-UHT-CH-20SJ2024006.011.06.5*2.0*2.2330063DN10063