Project Description

Fruit Juice And Tea Filling Machine

1.Juice and tea beverage
Juices and teas are one of the fastest growing beverage segments worldwide, with healthier lifestyles, urbanisation and improved retail infrastructure all driving this development.
The fan blows the bottle through the air duct to the No. 1 card bottle plate, and the bottle is brought to the bottle washer by the No. 1 card bottle plate.
Washing part: It is mainly composed of a bottle head, an upper disc and a guide rail. The bottle head rotates with the upper disc, and the bottle neck clamp is used to clamp the filling bottleneck, and the rail is flipped by one hundred and eighty degrees, rinsed and dripped, then flip 180°.
Filling part:It mainly consists of water tank, filling valve, guide rail and card bottle lifting device. The No. 2 card bottle plate is fed into the filling machine, the bottle bottle plate is filled to hold the bottle neck, rotates with the water tank, etc., and the filling valve is opened by sliding on the guide bar according to the guide rail, and the filling valve is lowered after the filling is completed. Filling valve, filling valve closes by itself. The bottle is sent out of the filling machine with the No. 3 card bottle.
Capping part:The capping mechanism is composed of three parts: a capper, a capping machine and a capper. The bottle is fed by the No. 3 card bottle plate, the card cover is completed, and the cap plate is sent out by the No. 4 card bottle plate.
Recirculation tank: The finished water returned from the filling valve flows to the reflux tank, and then the return water is pumped into the heating device through the plastic pump of the reflux tank, heated to the required temperature and then flows through the main pipe to the filling barrel. There is a certain negative pressure in the return tank to facilitate the return of the liquid in the filling valve.

3.Main features:

• It adopts technology of air conveyor direct connect with bottle infeed starwheel instead of screw and conveyor. It is easier and more simple to change over bottle size.
• It adopts high precision, high speed and quantitative filling valve, and the liquid level is accurate without liquid loss to ensure excellent filling quality.
• The capping head adopts constant torque device to ensure the sealing quality.
• The sorting system is efficient, with perfect cap feeding and protection device.
• It is simple and convenient to change bottle type. It only needs to replace the bottle star wheel can be realized without adjusting the height of equipment.
• The filling system adopts neck handling technology to avoid the secondary pollution of the bottle mouth.
• Control system has the functions of automatic control of the water level, lack of cap detection, self stop of washing bottle and output counting and others.
• The bottle washing system uses the efficient cleaning spray nozzle produced by American spray company technology, which can be cleaned in every place of the bottle.

Model CGFR
Washing No 8 12 18 24 32 40
Filling No 8 12 18 24 32 40
Capping No 3 6 6 8 10 12
Capacity(500ml) 2000BPH 4000BPH 7000-8000BPH 10000-12000BPH 12000-15000BPH 15000-18000BPH
Power 2kw 3.5 kw 4kw 4.8kw 7.6kw 8.3kw
Weight 2T 2.2T 3T 4T 8T 12T
Fruit juice,tea,heat-resistant PET bottle and so on
Bottle Requirement
Diameter Φ 50-110mm
Bottle Height 150-340mm
Volume 200-2000ml
Suitable bottle PET circular or square
Cap information
Cap Style Plastic Screw Cap
Cap size 28mm or 30mm Neck for PET Small Bottles
Parts suppliers
PLC,Touch screen, SIEMENS,Germany
Power Switch Schneider,France
Photoelectric switch Autonics,Korea