Project Description

Water Filling Machine

This series of equipment integrates washing,filling,sealing as a whole, suitable for all kinds of pure water, mineral water production, and a small number of replacement parts can be used for a variety of bottle filling. The production capacity is 2000-25,000 bottles per hour, which can be selected by users. Advanced micro gravity type negative pressure filling principle, filling fast, steady, accurate, and is equipped with perfect material flow system, also can realize independent gas back, back not in contact with the material, reduce the secondary pollution of materials and oxidation. This function satisfies the requirement of below 95 degrees Celsius hot filling technology, filling valve and materials in and out of the line without health dead Angle, at the same time equipped with CIP cleaning interface, block is equipped with the bottle before RO water flushing device, to ensure that the bottle without mould. The magnetic torque type screw cap is adopted to realize the function of grasping cap and screwing cap. The torque of the screw cap is stepless and adjustable. The whole machine adopts advanced technologies such as human-computer interface touch screen control, PLC computer program control and frequency converter control. It has the functions of automatic control of the cover feeding system, automatic test of filling temperature, high temperature alarm of materials, low temperature stop and automatic return, no bottle no capping, no bottle waiting, no cap stop and so on.
The bottle is passed by air conveyor to the washing part. With clamp of bottle neck, turn 180 °, the bottle down. The nozzle of the bottle holder spits water and rinses the inside of the bottle. Bottle after rinse and drain the turn 180 °, the bottle up. The cleaned bottle is sent to the filling part. Into the bottle filling machine by the bottleneck of supporting board and under the action of CAM bottle, filling valve opens the material through the filling valve complete filling process, after the filling bottle fell out filling valve, the bottle into the screw cap machine. Keep the bottle upright and prevent rotation. The cover is rotated and rotated on the cover machine to complete the whole sealing process. The finished product bottle is transferred from the capping machine to the bottle delivery chain through the bottle release pulley, and then to the machine.
1.This water filling machine is mainly used for the Non-gas drink such as mineral water, pure water and so on.
2.This machine design is shorten the time for the drink material contact with outside, increased the sanitation condition and throughout and economy benefit.
3.This water filling machine adopts the air feeding device, with clamp hanging the bottle neck, the feed speed is very quick and the bottle will not be deformed.
4.This water filling machine adopts bottle neck holding transmission technology to relize fully automatic washing filling and capping.
5.The parts which will contact with the beverage will with high quality stainless steel SUS304 .
6.Using high accuracy and high speed filling valve.Liquid level is more accurate without water loss, ensuring the quality of filling.
7.Capping heads use magnetic torque device, ensuring the capping effect and protect the bottle cap.
8.Controlling system has the liquid level control function, lack of cap detection alarm function, automatic alarm for card bottles function etc.
9.Using advanced PLC touch screen control, can realize human-machine conservation.
10.No bottle no filling and capping,avoid losing.
11.Main electronic components are all from famous international enterprises.

Detailed

This three-in-one machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc.
This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles

Washing part
>> Water distributor, bottle clamp, upturn plate, guide rail, protection cover, spraying device
>>All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
>>304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
>>304 stainless steel washing pumps
>> All food grade SUS304/316 design
>> Effectively clean bottle and save water
>> Resting waiting for water drops

Filling part
>>High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily
>>All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean
>> Filling valve, guide rail, elevating device, etc.
>> Gravity filling method
>> Filling volume adjustable
>> All food grade SUS304/316 design, harmless for beverages and easy to clean
>>No bottle no filling

Capping part
>>Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
>>All 304stainless steel construction
>> Cap unscrambler, cap drop rail and capper
>> Minimum bottle crash during capping
>> No bottle no capping

Electric System
>> Emergency switch when accident
>>Touch-screen Control Panel & inverter
>> Arrangement Neatly